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- High Rigidity Needle Roller Stripper Guide Set
- High Rigidity Needle Roller Stripper Guide Set-HRSGPS
- Product Specification
- Product Characteristics
- Why you must choose HEADWAY
| HRSGPS | 16 | 70 | 40 |
|---|---|---|---|
| | | | | | | | |
| Model | External Diameter of Guide Post D | Length of Guide Post LA | Length of Guide Post LB |
- By securing the guide pin to the stripper plate near the blade (punch and die).
- The guide posts are fully hardened to enhance their durability.
- The contact area of the needle rollers is several times larger than that of steel balls, achieving rigidity close to sliding guidance, and has rigidity and precision that cannot be achieved with steel ball guidance.
- Concentricity within 3mm.
- For LBT, high rigidity steel ball bushings (HWC001), steel ball bushing guide sleeves (SGBBW), or precision-grade oilless bushings (HWC002) are applicable.
| Component | ||
|---|---|---|
| Name | Material | Hardness |
| ① Guide Post | SKS3 | 60~62 HRC |
| ② Guide Bushing | SKS3 | 60~62 HRC |
| ③ Needle Roller Retainer | Needle(POM): SUJ2 | - |
| Retainer: Super Engineering Plastic |
||
| D | LA | LB Unit 10mm |
① Guide Post | |||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| D | B | R | M×ℓ | H | (HP) | |||||||
| 16 | 70 | 40~60 | 16.5 | 16 | 1.5 | M6×15 | 23 | 14.5 | ||||
| 80 | 40~70 | |||||||||||
| 90 | 50~80 | |||||||||||
| 20 | 80 | 50~70 | 20.5 | 20 | 2 | M8×20 | 27 | 19 | ||||
| 90 | 50~80 | |||||||||||
| 100 | 60~90 | |||||||||||
| 25 | 90 | 60~80 | 25.5 | 25 | 3 | 32 | 24 | |||||
| 100 | 60~90 | |||||||||||
| 110 | 70~90 | |||||||||||
| D | ② Guide Bushing | ③ Needle Roller Retainer | ||||||
|---|---|---|---|---|---|---|---|---|
| BD | BL | (HS) | S | Number of Slots | RL | d | 𝓁 | |
| 16 | 28 | 40 | 18.5 | 7 | 3 | 30 | 2.0 | 6.8 |
| 20 | 34 | 50 | 23 | 46 | ||||
| 25 | 40 | 60 | 28 | 8 | 56 | 7.8 | ||
Features
1.High Rigidity and High Accuracy
By securing the guide pin to the stripper plate near the blade (punch and die), the shaft's rigidity is significantly increased compared to traditional fixing methods, allowing for high-precision punching and enhanced durability. Moreover, the improved reliability of the guide system contributes to a longer lifespan of the die.
2. High Durability
The guide posts are fully hardened to enhance their durability.
3. Three Guide Types Are Available
| Guiding Method | Features |
|---|---|
| Needle Roller Guiding | The contact area of the needle rollers is several times larger than that of steel balls, achieving rigidity close to sliding guidance, and has rigidity and precision that cannot be achieved with steel ball guidance. |
| Steel Ball Guiding | By using high-rigidity steel ball bushes (HWC002/HWC001), it is possible to achieve rigidity close to sliding guidance at low cost, and it is possible to handle high speeds. |
| Slide Guiding | Can choose from a wide variety of sliding guide sleeves (SUJ2, copper alloy, and oiless series). |
From the calculation formula used for beams: Defelction S=WL/ 3EI
From the calculation formula used for beams: Defelction S=WL/ 3EI Since deflection is proportional to the cube of the post length,
the guide post type fixed to the stripper plate offers greater rigidity due to its shorter length. [Figure 2]
The Significance of Electrode Stamping Technology in Electric Vehicle Battery Manufacturing
In the production process of electric vehicle batteries, electrode stamping technology plays a crucial role. Electrodes, as the core components of batteries, directly influence the capacity, energy density, and lifespan of batteries. Electrode stamping technology is one of the key processes for manufacturing battery electrodes. Its main function is to stamp electrode materials into the required shapes and sizes.
Traditional electrode stamping technology mainly employs manual pulling methods, resulting in low production efficiency, poor product precision, and safety risks. These limitations hinder the fulfillment of modern industrial demands and lead to low production benefits and increased costs for enterprises. To address these issues, automated electrode stamping and pulling devices have been developed.
Key to Enhancing Electrode Stamping Technology Precision
The key to enhancing electrode stamping technology precision lies in utilizing high-precision guide rails. Guide rails are essential components in electrode stamping and pulling devices. Their primary function is to guide and support the electrode materials along a specified trajectory during the stamping process.
HEADWAY Precision Linear Guide Rail Assemblies for Dies offer a high-precision guide rail solution, achieving a precision level of up to 0.1 µm, far surpassing traditional guide rails. Implementing HEADWAY Precision Linear Guide Rail Assemblies for Dies effectively elevates electrode stamping technology precision, further improving battery performance.
Advantages of HEADWAY Precision Linear Guide Rail Assemblies for Dies
HEADWAY Precision Linear Guide Rail Assemblies for Dies provide an efficient and precise solution to the aforementioned challenges. These guide rail assemblies incorporate advanced high-precision rolling technology, specifically designed for submicrometer-level process requirements. They are particularly well-suited for applications in electrode stamping processes that demand extreme precision and stability.
- Ultra-high Precision: The design and manufacturing of the guide rail assemblies ensure a stamping precision of 0.03 µm, significantly enhancing the precision and consistency of electrode manufacturing.
- Smooth Movement: Employing ultra-fine processing technology, the surface of the guide rails is smooth and friction-free, guaranteeing stable movement and high efficiency during the electrode stamping process.
- Reduced Vibration: The polygonal structure design of the guide rails effectively reduces potential vibrations during the stamping process, further improving product processing quality and production efficiency.
HEADWAY Precision Linear Guide Rail Assemblies for Dies are widely applied in electrode stamping and pulling devices, effectively enhancing electrode stamping technology precision and efficiency.
HEADWAY: Your Choice for Enhanced Production Efficiency and Product Quality
HEADWAY Precision Linear Guide Rail Assemblies for Dies not only address the precision and efficiency issues prevalent in traditional electrode stamping technology but also significantly elevate the safety and sustainability of battery production. Choosing HANDEWAY's professional guide rail solutions is your optimal choice for enhancing production efficiency and product quality.
For further information on HEADWAY Precision Linear Guide Rail Assemblies for Dies and model recommendations for various applications, please feel free to contact our professional team. We are committed to providing you with the highest quality technical support and solutions.
HEADWAY presents you with superior quality, firm commitment, and a spirit of partnership. As a manufacturer of automation and mold components, we possess deep knowledge of automation and mold technology, continuously innovating and improving to ensure outstanding performance and reliability.
On the official HEADWAY website, you can not only browse product catalogs but also understand that each product represents our commitment to quality and our responsiveness to customer needs. We rigorously control the manufacturing process, utilizing high-quality materials and precision machining to ensure that every product meets your expectations.
(1).Streamlined Production
(2).No minimum order quantity, we can produce even one.
(3).100% inspection - From production to inspection equipment, all steps are completed by HEADWAY.
(4).Accept custom processing inquiries based on provided drawings.
(5).For product issues and subsequent after-sales service, we provide personalized assistance for you.
