FA-HRGPFT High Rigidity Needle Roller Stripper Guide Set

Features

High accuracy needle rollers are arranged in four directions against the square shafts. Shafts / Bushings are designed to be 1–6 μm preloaded.

Widely used in parts of semiconductor, liquid crystal manufacturing equipment and inspection device, lift/slide stages, robotic systems, press machines and transfer mechanism as the guide with high rigidity, straightness and high speed.

Capable of torque loading without rotation due to square cross section with low yawing and pitching, maintaining smooth rotation and stable accuracy.

Accuracy Standards

Datum axis A=Defined as a center axis of four flat rolling surfaces.
Straightness of bushings=±5μm or less

Load Rating Chart

Example of Use

Notes

• Apply lubrication maintenance as needed.
• When designing, position the bushing where the retainer does not fall out from the bushing at stroke ends.
• As the preload is still applied when inserting retainers, assemble and fit carefully in order not to apply any off-center insertion force as that may cause the damage to the retainers as well as damages on the rolling surfaces.
• Protect it with covers if any foreign objects or dust may adhere to the rolling surfaces.
• Avoid using in high temperature environments, keep below 80°C.
• Do not cold shrink fit the bushings and shafts. Residual austenite will transform into martensite and will expand inner/outer. dimension of bushings and shafts, rendering them unusable.

The Significance of Electrode Stamping Technology in Electric Vehicle Battery Manufacturing

In the production process of electric vehicle batteries, electrode stamping technology plays a crucial role. Electrodes, as the core components of batteries, directly influence the capacity, energy density, and lifespan of batteries. Electrode stamping technology is one of the key processes for manufacturing battery electrodes. Its main function is to stamp electrode materials into the required shapes and sizes.

Traditional electrode stamping technology mainly employs manual pulling methods, resulting in low production efficiency, poor product precision, and safety risks. These limitations hinder the fulfillment of modern industrial demands and lead to low production benefits and increased costs for enterprises. To address these issues, automated electrode stamping and pulling devices have been developed.

Key to Enhancing Electrode Stamping Technology Precision

The key to enhancing electrode stamping technology precision lies in utilizing high-precision guide rails. Guide rails are essential components in electrode stamping and pulling devices. Their primary function is to guide and support the electrode materials along a specified trajectory during the stamping process.

HEADWAY Precision Linear Guide Rail Assemblies for Dies offer a high-precision guide rail solution, achieving a precision level of up to 0.1 µm, far surpassing traditional guide rails. Implementing HEADWAY Precision Linear Guide Rail Assemblies for Dies effectively elevates electrode stamping technology precision, further improving battery performance.

Advantages of HEADWAY Precision Linear Guide Rail Assemblies for Dies

HEADWAY Precision Linear Guide Rail Assemblies for Dies provide an efficient and precise solution to the aforementioned challenges. These guide rail assemblies incorporate advanced high-precision rolling technology, specifically designed for submicrometer-level process requirements. They are particularly well-suited for applications in electrode stamping processes that demand extreme precision and stability.

• Ultra-high Precision: The design and manufacturing of the guide rail assemblies ensure a stamping precision of 0.03 µm, significantly enhancing the precision and consistency of electrode manufacturing.
• Smooth Movement: Employing ultra-fine processing technology, the surface of the guide rails is smooth and friction-free, guaranteeing stable movement and high efficiency during the electrode stamping process.
• Reduced Vibration: The polygonal structure design of the guide rails effectively reduces potential vibrations during the stamping process, further improving product processing quality and production efficiency.

HEADWAY Precision Linear Guide Rail Assemblies for Dies are widely applied in electrode stamping and pulling devices, effectively enhancing electrode stamping technology precision and efficiency.

HEADWAY: Your Choice for Enhanced Production Efficiency and Product Quality

HEADWAY Precision Linear Guide Rail Assemblies for Dies not only address the precision and efficiency issues prevalent in traditional electrode stamping technology but also significantly elevate the safety and sustainability of battery production. Choosing HANDEWAY's professional guide rail solutions is your optimal choice for enhancing production efficiency and product quality.

For further information on HEADWAY Precision Linear Guide Rail Assemblies for Dies and model recommendations for various applications, please feel free to contact our professional team. We are committed to providing you with the highest quality technical support and solutions.

(1).Streamlined Production

(2).No minimum order quantity, we can produce even one.

(3).100% inspection - From production to inspection equipment, all steps are completed by HEADWAY.

(4).Accept custom processing inquiries based on provided drawings.

(5).For product issues and subsequent after-sales service, we provide personalized assistance for you.